Have you ever wondered about the story behind a piece of furniture that catches your eye on TV? The Franklin Chair, a centerpiece in the hit show “The Bear,” is more than just beautiful seating—it’s a story of innovation, craftsmanship, and engineering brilliance that began over a decade ago at Dock 6 Collective.
The Design Challenge
When I (Dan Sullivan) set out to create the Franklin Chair at Navillus Woodworks, I wasn’t just designing furniture—I was tackling one of the hardest challenges in furniture making. Creating a chair that perfectly balances visual elegance with structural integrity has always been the ultimate test of a furniture maker’s skill. The solution came through countless hours of experimentation and refinement in my workshop, resulting in a design so innovative that it warranted a patent application. The bifurcated leg design represents a new approach to chair construction, proving that even in a field as established as furniture making, there’s still room for meaningful innovation. Looking at the Franklin Chair today, you’ll notice how every curve and joint serves both form and function—a testament to the power of purposeful design.
Meeting The Bear’s Vision
When the production team for “The Bear” approached us about creating seating for their Chicago fine-dining establishment, they needed furniture that could do double duty: look authentic on camera while standing up to the rigors of television production. The Franklin Chair, with its bifurcated leg design and all-wood construction, was the perfect solution. Television production demands furniture that can withstand constant movement, rearranging for different camera angles, and the daily wear of actors and crew members sliding chairs in and out during multiple takes. Yet it also needs to look completely natural in the restaurant setting—like it’s always been there, telling part of The Original Beef of Chicagoland’s story through its quiet presence.
The Franklin Chair met both challenges effortlessly. Its clean lines and thoughtful proportions create the authentic, lived-in look that the show’s aesthetic demanded, while the innovative joinery and solid wood construction provide the durability needed for life on a working set. The chair’s design, which eliminates visible fasteners and emphasizes natural materials, helps create that sense of timeless craftsmanship that resonates so well with the show’s themes of tradition and excellence. Whether you’re watching “The Bear” or sitting in one of our chairs yourself, you’re experiencing a piece of furniture that honors both form and function in equal measure.
Balancing Aesthetics with Durability
The chair’s most striking feature—its bifurcated leg—demonstrates how form and function can work in perfect harmony. The front leg running continuously to the back rest by means of a tapered hairpin turn and connecting under the seat creates both visual interest and structural strength. This joint shows no deflection under load, ensuring stability while maintaining clean, elegant lines.
The Franklin Chair’s Unique Features
The patented design incorporates several innovative elements that set it apart from conventional chairs. The continuous flow from leg to backrest creates a seamless visual experience while providing superior structural support. Every angle and curve serves both an aesthetic and functional purpose.
Premium Material Selection
Each Franklin Chair begins with carefully selected hardwoods chosen for both their visual appeal and structural properties. The wood must meet exacting standards for grain pattern, density, and stability to ensure each piece maintains its integrity through years of use.
Signature Design Elements
At the heart of the Franklin Chair’s distinctive appearance is its revolutionary bifurcated leg design—a feature so unique it earned a design patent a decade ago. This isn’t just another pretty chair; it’s an engineering masterpiece where every curve tells a story. The front leg flows seamlessly into the backrest through an ingeniously crafted tapered hairpin turn, creating a continuous line that catches the eye and guides it naturally through the chair’s elegant form. This signature element does more than just turn heads—it’s a testament to clean, uncluttered design.
What you won’t see is just as important as what you do. The Franklin Chair achieves its sleek, sophisticated look through a series of blind connections that completely hide all fasteners, resulting in pure, uninterrupted lines that would make any minimalist proud. Available in both light and dark finishes, each chair showcases the natural beauty of the wood while maintaining its architectural integrity. The result is a piece that doesn’t just serve its function—it elevates it, transforming the simple act of sitting into an experience in design appreciation.
Commercial-Grade Construction
When it comes to commercial furniture construction, the Franklin Chair sets a new standard of excellence that goes far beyond typical manufacturing practices. At its core, the chair employs sophisticated mortise and tenon joinery at critical stress points—a time-tested technique that I have perfected for maximum structural integrity. This traditional woodworking method, particularly evident where the front leg meets the seat, creates joints that only grow stronger with time.
What truly elevates the Franklin Chair above its commercial counterparts is its thoughtful engineering approach. Throughout the frame, blind connections create seamless transitions while maintaining structural integrity—you won’t find a single visible fastener to detract from the chair’s clean lines.
Strategic reinforcement at high-stress areas ensures longevity in demanding restaurant environments, while precise angle calculations in the tapered back leg create the perfect balance of comfort and durability. Each chair represents a marriage of traditional craftsmanship and modern engineering principles, resulting in a piece that’s not just built to last, but built to excel in commercial settings.
Traditional Joinery Techniques
The Franklin Chair combines time-tested woodworking methods with innovative engineering. The front leg terminates into the underside of the seat with a mortise and tenon connection highlighting how traditional techniques support modern design.
Our Finishing Process
Each Franklin Chair receives a multi-step finishing process that not only enhances its natural beauty but also provides lasting protection. The finish is specifically formulated to withstand the demands of commercial environments while maintaining its warm, inviting appearance. Both our light and dark finishes are carefully calibrated to complement a variety of interior design schemes.
From Workshop to Restaurant
At Dock 6 Collective, where I craft each Franklin Chair, the production process reflects a perfect balance of artisanal skill and precision engineering. Every piece begins with a critical eye at the lumber selection stage—I personally examine each board for ideal grain patterns, structural integrity, and character that will enhance the final piece. The bifurcated leg design, which I developed and refined through years of experimentation, demands exceptional precision in both measurement and execution. There’s no room for even minimal deviation when crafting the tapered hairpin turn that allows the front leg to flow seamlessly into the backrest.
The mortise and tenon joints that secure the front leg to the seat must be cut with absolute precision—too loose, and the chair loses structural integrity; too tight, and the natural movement of wood over time could cause stress points. Each blind connection requires careful calculation and execution to ensure that while no fasteners are visible, the chair maintains its exceptional strength. The final finishing process involves multiple steps, each building on the last to create a surface that not only protects the wood but enhances its natural beauty. Standing in my workshop at Dock 6 Collective, surrounded by both light and dark variations of the Franklin Chair, I’m reminded that true craftsmanship lies in these details—the countless small decisions and precise actions that transform raw lumber into furniture that will last for generations.
The Production Journey
The creation of each Franklin Chair is a carefully choreographed dance of craftsmanship that begins in the lumber yard, where I personally select premium hardwoods that meet my strict standards. Each board is carefully evaluated for grain pattern, stability, and character before being prepared for its transformation. The journey continues in Dock 6 Collective workshop, where the signature bifurcated leg components are precision-cut—a process that demands both technical expertise and an artist’s eye to achieve the perfect balance of form and function.
The most critical phase comes in creating the tapered hairpin turn, a defining feature that I engineered to connect the front leg seamlessly to the backrest. This innovative joint requires exceptional skill to execute properly. Once these key components are shaped, the assembly process begins with a series of blind connections and mortise and tenon joints—each one carefully fitted and secured without visible fasteners. The final stage involves a multi-step finishing process that not only protects the wood but enhances its natural beauty, resulting in the warm, inviting pieces. Each chair represents hours of dedicated craftsmanship, transforming raw lumber into an engineered work of art that’s built to last generations.
The Future of Restaurant Furniture
The restaurant furniture industry stands at a fascinating crossroads, where the Franklin Chair serves as a beacon for what’s possible when innovation meets tradition. As restaurants increasingly seek to create distinctive dining experiences, there’s a growing recognition that furniture must do more than simply provide seating—it needs to contribute to the establishment’s story while standing up to the rigors of daily service. The Franklin Chair, with its patented design and exceptional durability, represents this evolution in commercial furniture design.
Looking ahead, we’re seeing a clear shift away from disposable, mass-produced pieces toward furniture that offers both longevity and authenticity. Restaurant owners are realizing that investing in well-engineered, thoughtfully designed pieces like the Franklin Chair actually reduces long-term costs while elevating the dining experience. This trend aligns perfectly with the growing consumer demand for authenticity in dining environments—where every element, from the food to the furniture, tells a cohesive story.The future of restaurant furniture lies not in following trends, but in creating timeless pieces that seamlessly blend engineering excellence with aesthetic appeal, setting new standards for what commercial furniture can be.
Industry Trends
The restaurant industry increasingly demands furniture that combines authenticity with durability. The Franklin Chair, with its patented design and robust construction, represents the future of commercial furniture—pieces that tell a story while standing up to daily use.
Custom vs Mass Production
While mass-produced furniture might offer initial cost savings, the Franklin Chair demonstrates the value of custom, engineereWhile mass-produced furniture might offer initial cost savings, custom, engineered solutions demonstrate their value through superior performance and longevity. Mass production prioritizes efficiency and standardization, often leading to compromises in material selection, joinery techniques, and overall construction quality. The result? Furniture that meets minimum specifications but falls short of excellence—pieces designed for replacement rather than endurance.
Custom furniture making, on the other hand, allows for an uncompromising approach to quality and engineering. When craftsmen have the freedom to select premium materials, employ time-tested joinery techniques, and pay meticulous attention to every detail, they create pieces that transcend the ordinary. Restaurant owners who invest in custom-engineered furniture understand the long-term economics: while the initial cost may be higher, the extended service life and reduced replacement needs translate to better value over time. Beyond the practical benefits, custom pieces bring something intangible to a space—a sense of authenticity and quality that mass-produced furniture simply cannot match. In an industry where every detail contributes to the dining experience, this difference matters.d solutions. Innovation in furniture design can create pieces that outperform and outlast conventional options.
Sustainable Practices
Our commitment to sustainability extends from material selection to production methods. Each chair is built to last, reducing the need for replacement and supporting our goal of creating furniture that’s both beautiful and environmentally responsible.
Frequently Asked Questions
What makes the Franklin Chair different from other commercial dining chairs? Our innovative bifurcated leg design combines exceptional structural strength with clean, flowing aesthetics. Unlike traditional chairs that often sacrifice durability for style or vice versa, the Franklin Chair achieves both through sophisticated engineering and careful craftsmanship.
How long can I expect a Franklin Chair to last in a commercial setting? When properly maintained, these chairs are built to last decades. The all-wood construction, reinforced stress points, and specialized joinery techniques create a chair that actually becomes more stable over time, unlike mass-produced furniture that typically needs replacement every few years.
Can the Franklin Chair be customized for my restaurant’s specific needs? Yes. While maintaining the core engineering that makes the chair exceptional, we can customize wood species, finish colors, and seat heights to match your restaurant’s aesthetic and functional requirements. We offer both dining chair and bar stool heights.
What kind of maintenance do Franklin Chairs require? The chairs are designed for minimal maintenance in commercial environments. The multi-step finishing process protects the wood from daily wear, and the solid construction means there are no mechanical parts to fail or fasteners to tighten. Simple periodic cleaning is all that’s typically needed.
How does the cost of Franklin Chairs compare to other commercial furniture? While the initial investment is higher than mass-produced alternatives, restaurant owners typically find significant long-term savings through reduced replacement costs and maintenance. The chairs’ durability and timeless design make them a smart investment for establishments committed to quality.
Conclusion
The Franklin Chair represents more than a decade of innovation in furniture design. From its patented bifurcated leg to its precise engineering, every aspect reflects our commitment to creating furniture that exceeds expectations. Whether in a restaurant setting or on the set of “The Bear,” the Franklin Chair stands as a testament to the power of thoughtful design and expert craftsmanship.